Six-lobe Countersunk Head Bolt

A six-lobe countersunk head bolt combines a six-lobe drive (similar to Torx) with a countersunk head, designed for applications where a flush, low-profile fastening solution is needed. This type of bolt is ideal for use in materials or assemblies where the fastener needs to sit below the surface to avoid protrusion, and where high torque and secure fastening are important.

Size: 6*26

Grade: 10

Material: 10b21

Finish: Black, Heat treatment


Key Features:

  1. Six-Lobe Drive:

    • The six-lobe drive (also known as Torx) provides superior grip between the tool and fastener, allowing for high torque transmission without slipping or stripping the bolt head.
    • This design is especially beneficial in high-torque applications, reducing the likelihood of cam-out (slippage of the tool from the fastener) and offering more secure fastening than traditional drives like slotted or Phillips.
  2. Countersunk Head:

    • The countersunk head has an angled shape designed to sit flush with the surface of the material once installed. This makes it ideal for applications where a smooth, flat surface is required or where a low-profile fastener is needed.
    • The countersunk design helps prevent the bolt from catching or snagging on surrounding materials, making it useful for areas with tight clearances or for aesthetic purposes.
    • It also allows for more secure fastening, as the angled head helps distribute the load more evenly across the surface.
  3. Material:

    • Steel: Standard material for general-purpose fasteners, offering durability and strength.
    • Stainless Steel: Ideal for corrosion-resistant applications, such as in outdoor, marine, or food processing environments.
    • Alloy Steel: Used for high-strength applications, such as heavy machinery or automotive uses, where additional strength is needed.
    • Brass or Aluminum: For lightweight or non-corrosive applications, such as electronics, or in areas requiring electrical conductivity.
  4. Size and Thread Type:

    • These bolts are available in metric and imperial sizes, ranging from small M3 or M4 bolts to larger sizes (e.g., M6, M8, M10).
    • The threads can be coarse or fine, depending on the application's load-bearing requirements.
    • Lengths vary, providing options for shallow or deeper fastenings, depending on the material thickness.
  5. Coatings and Finishes:

    • Zinc Plating: Provides corrosion resistance and a shiny finish, commonly used in general applications.
    • Black Oxide: Offers mild corrosion protection and a sleek black finish, often used for aesthetic purposes or in machinery.
    • Galvanized: Used in outdoor or harsh conditions, providing enhanced protection against rust and corrosion.
    • Phosphate Coating: Often applied in industrial applications for wear resistance and reducing friction.

Common Applications:

  1. Electronics:

    • These bolts are commonly used in electronics where a flush, low-profile fastener is needed to secure internal components or enclosures. The six-lobe drive prevents tampering and ensures that the assembly is secure.
  2. Automotive:

    • In the automotive industry, countersunk bolts are often used for securing trim pieces or panels that need to remain flush with the vehicle's body or chassis. The six-lobe drive ensures a secure, high-torque fastening in areas where standard screws might slip.
  3. Furniture:

    • Furniture assembly often utilizes countersunk bolts, especially for modern or flat-pack furniture, where flush installation is necessary for aesthetics or functionality.
  4. Aircraft and Aerospace:

    • In aerospace, where both strength and a low-profile finish are crucial, these bolts are used to secure panels or interior components in tight spaces.
  5. Machinery:

    • These bolts are also found in machinery where vibration resistance and secure fastening are necessary, especially in equipment with tight tolerances or where surface smoothness is a concern.
  6. Marine Applications:

    • Marine applications use stainless steel six-lobe countersunk bolts for securing parts like boat fittings, where corrosion resistance and a flush fit are required.

Advantages:

  1. High Torque Capability: The six-lobe drive allows for more efficient torque transfer without slipping, ensuring a secure, tight fit.
  2. Flush Finish: The countersunk head allows for a low-profile, flush installation, making the fastener ideal for applications where a smooth, unobtrusive surface is needed.
  3. Tamper Resistance: The six-lobe drive reduces the risk of tampering or unauthorized removal, making the bolt ideal for secure, high-torque applications.
  4. Aesthetic Appeal: The flush installation provides a clean, sleek appearance, ideal for use in consumer products, furniture, or automotive applications where appearance matters.
  5. Load Distribution: The countersunk shape helps distribute the load over a larger area, reducing stress on the material being fastened.
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SUNO GROUP LIMITED founded in 1990 and certificated by ISO 9001 & IATF 16949, is a professional automotive fasteners supplier in China.  

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